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Forklift batteries are sold in terms of physical size, connector location, voltage and amp-hour capacity. The forklift nameplate will state the exact truck voltage, the most amp-hour capacity as well as the least battery weight. The lift truck Operating Manual will even include the correct battery specifications for the lift truck.
There are 2 common types of electric lift truck batteries: Flooded or Sealed. A sealed battery is likewise called "maintenance free" or VRLA and does not require the adding of water. Sealed batteries however make use of a chemical reaction to be able to maintain right fluid level throughout the life of the battery. A flooded battery requires water to be added regularly so as to ensure the exact electrolyte level in the battery.
The majority of lift truck could accommodate different battery sizes. The battery must be selected to be able to fit within the size of the battery compartment. Nearly all battery companies could offer a battery listing of right sizes which are recommended for your specific forklift.
With electric forklifts, the battery is even utilized as a counterweight. The capacity of the lift truck will be based upon precise least weights of the battery. Adhere to the details specified on the forklift nameplate to ensure you are using a battery that meets minimum weight specified.
Chargers and batteries need to be exactly matched to the specific battery that is being charged. This would help guarantee that the charger has the exact amp-hour capacity to charge the battery and shares the same voltage with the battery. The charger amp-hour capacity needs to be with 10% of the amp-hour capacity of the battery in order to guarantee the most effective charging. Before starting the charging cycle, be certain the battery is first connected to the charger. Always verify the battery details like for instance the battery weight, voltage and amp-hour capacity with the information supplied on the battery nameplate.
Always check so as to see if the correct kind of charger is being utilized so as to charge the battery. Most of the newer chargers can safely charge various kinds of batteries and would thusly be labeled as able to accept all batteries. Utilizing an older charger, for example to charge only flooded batteries can be dangerous if utilized for sealed batteries and damage to both battery and charger would occur. It is essential to firstly check the instruction plate on the charger so as to be positive it could accept the type of battery you want to charge.
If dealing with flooded batteries, it is important to just add the needed water after the battery has been charged. This practice will prevent the spattering of electrolyte out of the battery as it is being charged.
Several tips meant for improving the life of a battery consist of: always keep the battery unsoiled regardless of kind and for flooded batteries particularly, keep their fluid levels renewed. Another common rule is to charge the battery and let it rest for an 8 hour period prior to using. Make use of an "equalizing" charge every 5th charge so as to keep all the cells topped up at the same voltage. Do not discharge the battery below 80 percent of battery amp-hour capacity previous to recharging.
Electric forklifts could be equipped with a vast variety of equipments that monitor battery levels. There are sophisticated "Battery Discharge Indicators" that will disable the lifting circuit and sound an alarm to be able to notify when the battery has been discharged to a present level. There are more simple gas gauge meters available also. Utilizing those monitoring devices would help avoid truck and battery damage from severely discharging the battery through use.
